Application Value of clean room speed door
1. Sealing performance: zipper structure, close fit between door body and door frame, teeth close bite, ash and dust prevention, can better maintain air quality, stable temperature and humidity, prevent cross pollution, reduce cleaning costs, improve energy efficiency.
1.1 Maintain air quality: The zipper high speed door has good sealing, which can effectively block external dust and microorganisms, ensure the purity of clean indoor air, meet the production requirements of strict air quality such as chip manufacturing, reduce the risk of product pollution, provide stable and high-quality air environment for precision production, and ensure product quality and production success rate.
1.2 Stable temperature and humidity: its good sealing reduces indoor and outdoor heat and humidity exchange. In the pharmaceutical clean room, it is necessary to avoid the influence of temperature and humidity fluctuations on the stability of drugs, so that the drug production environment is always in suitable conditions, to prevent drug deterioration or production process deviation caused by temperature and humidity changes, and to ensure the qualified quality of drugs and smooth production process.
1.3 Prevention of cross contamination: The cleanroom roll up doors strictly blocks pollutants in areas of different cleanliness levels or between internal and external environments. For example, food processing clean room, prevent external bacteria from entering the processing area, avoid cross-contamination between different products, ensure product health and safety, meet the strict quality control standards of the food industry, and improve enterprise reputation and market competitiveness.
1.4 Improve energy efficiency: due to good sealing, reduce air exchange and reduce the load of air conditioning and ventilation system. In large clean room buildings, it can significantly save energy, reduce operating costs, achieve energy conservation and emission reduction targets, and also help to maintain the stability of the indoor environment and reduce the change of environmental parameters caused by energy fluctuations.
2.PVC material curtain: high chemical stability, strong wear resistance, Anti static electricity performance, easy to clean, cost-effective.
2.1 High chemical stability: PVC curtain has stable chemical properties and does not react when it comes into contact with various chemical reagents and cleaning agents in the clean room.
Like in the laboratory clean environment, it can resist the erosion of acid and alkali and other chemical substances, maintain the integrity and performance of the curtain, avoid the release of harmful substances due to material changes, ensure environmental safety and experimental accuracy.
2.2 Strong wear resistance: frequent personnel and material entry and exit, PVC curtain wear resistance characteristics prominent.
In the clean workshop of electronic factory, it is not easy to be damaged after long-term friction, always maintain good sealing and appearance, reduce replacement frequency, reduce maintenance cost, ensure production continuity, improve production efficiency and economic benefits.
2.3 Anti static electricity performance: for electrostatic sensitive clean rooms such as electronic chip manufacturing, the Anti static electricity function of PVC curtain can effectively prevent the generation and accumulation of static electricity. Avoid electrostatic adsorption dust affect chip quality, prevent electrostatic damage to precision electronic components, ensure stable and reliable production process of electronic products, improve product yield and production efficiency.
2.4 Easy to clean: PVC curtain surface is smooth, stains are not easy to adhere. When cleaning, a simple wipe will remove dirt.
In the pharmaceutical clean room, regular cleaning can easily meet the requirements of cleaning specifications, quickly restore the cleanliness of the curtain, reduce the cleaning time and human input, and ensure that the cleaning process does not cause secondary pollution to the indoor environment.
2.5 High cost effectiveness: compared with special high-end materials, PVC price is reasonable. On the premise of meeting the basic needs of clean room sealing and durability, it saves money for enterprises.
Whether it is a new clean room or curtain replacement, it can reduce costs.
3. Speed advantage: reduce the amount of air exchange, improve the efficiency of personnel transportation, improve the efficiency of material transportation, and optimize the connection of production processes
3.1 Reduce the amount of air exchange: the clean room door opens and closes quickly, greatly shortening the opening time.
In high-level clean rooms, such as Bio Pharmaceutical research and development areas, it can effectively reduce the exchange of indoor and outside air, minimize the entry of dust and bacteria, maintain the stability of indoor air cleanliness, and ensure that the experimental or production environment is not interfered by pollution.
3.2 Improve personnel passing efficiency: when personnel enter and exit the clean room frequently, the PVC clean room door can pass quickly without waiting.
In the clean workshop of medical device production, it is convenient and efficient for employees to change shifts or temporarily enter and exit, saving time, improving work efficiency, optimizing human resources allocation, and indirectly improving the overall production efficiency.
3.3 Improve the efficiency of material transportation: when material transportation equipment such as forklifts approach, the fast action doors responds quickly.
In the clean storage area of the logistics distribution center, it ensures the rapid entry and exit of materials, reduces transportation interruption, improves logistics turnover speed, ensures timely delivery of goods, and enhances the operation efficiency of the supply chain and the market response ability of enterprises.
3.4 Optimize production process connection: all links on the clean room production line are closely connected, and the speed advantage of the rapid roll doors makes the process connection smooth.
In the optical instrument manufacturing workshop, the rapid transfer of materials and personnel between different processing areas can avoid process stagnation or delay, improve production continuity and coordination, and improve product output speed and quality stability.
4. Drive system: low noise, smooth operation guarantee, adapt to frequent start and stop, easy maintenance, good compatibility with automation system, improve safety performance
4.1 Low noise: Advanced drive system enables zipper rapid shutter door to operate with extremely low noise.
In the clean room of precision instrument testing, noise can be avoided to interfere with instrument operation and personnel testing operation, ensure the accuracy and reliability of test data, create a quiet and comfortable working environment, and help improve work focus and production quality.
4.2 Smooth operation guarantee: the drive system ensures smooth opening and closing of the door body.
In the semiconductor clean workshop, it prevents dust particles from shaking the door body, maintains a high cleanliness environment, ensures that the chip manufacturing process is not affected, improves the chip production yield, and reduces the defective rate and production cost caused by environmental factors.
4.3 Adapt to frequent start and stop: personnel and materials enter and exit frequently in the clean room, and the door needs to start and stop frequently.
The high quality drive system is easy to deal with, such as in the food processing workshop, will not be due to overheating overload fault, to ensure that the clean room roll up doors continues to work normally, improve the operation efficiency of the workshop, reduce the shutdown time and economic loss caused by the door fault.
4.4 Easy maintenance: the components of the drive system have reasonable layout, easy disassembly and replacement, and have fault diagnosis function.
In cleanrooms doors maintenance, maintenance personnel can quickly locate and solve problems, shorten maintenance time, reduce the impact on production, improve equipment availability and overall production efficiency, and ensure the smooth implementation of enterprise production plan.
4.5 Good compatibility with the automation system: the zipper speed door drive system can seamlessly connect with the automation equipment.
In the intelligent clean room, the rapid roll doors is linked with sensors and PLC to realize automatic opening and closing and equipment coordination. For example, in the automatic drug packaging workshop, improve the level of intelligent management, optimize the production process control, and enhance the modern level of enterprise production and management.
4.6 Safety performance improvement: the drive system is integrated with the safety device, and the door can be stopped in time in case of obstacles.
In the entrance and exit of the clean room with dense personnel, it can effectively prevent the injury of personnel or damage of equipment, ensure the safety of personnel and the integrity of equipment, reduce the production interruption and economic compensation caused by safety accidents, and escort the safe production of enterprises.
Zipper rapid roller doors has irreplaceable application value in clean room. Its sealing performance, PVC curtain, speed advantage and drive system cooperate with each other to ensure the efficient and stable operation of the clean room. It not only creates ideal environmental conditions for production, improves product quality and production efficiency, but also reduces operating costs and safety risks.
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