Design and customization of non-standard PVC rolling shutter

In modern industrial and commercial environments, rapid rise doors are widely used in warehousing, logistics, food processing, workshop production and other fields due to their high efficiency and convenience. However, with the diversification of industry needs, standardized high speed automatic door often cannot meet the needs of specific scenarios. Therefore, the design and customization of non-standard roll up high speed door has become an important trend.

1. Definition of non-standard PVC security roller doors

Non-standard fast roll up door refer to high speed garage doors that are tailored to the specific needs and usage environment of the customer . Compared with standard lightweight roll up garage doors , non-standard industrial roll up doors can be personalized in terms of size, material, color, function, etc. to better adapt to specific working environments and usage needs.

2. Preparation before customization

Before deciding to purchase non-standard roll up doors , companies need to make adequate preparations to ensure that the final choice meets actual needs. Here are some key preparation steps:

Evaluation of usage environment

First, a comprehensive assessment of the environment in which the door will be installed is required, including:

Space dimensions: Measure the width and height of the door opening to ensure that the non-standard american roll up door can fit perfectly.

Frequency of use: Understanding the frequency of use of the door will help you choose the appropriate door material and drive method.

Temperature and humidity: If lightweight roller doors is installed in an environment with extremely low or high temperature, it is necessary to select suitable insulation materials.

Cleanliness requirements: In clean rooms or food processing environments, the material and design of the door must meet hygiene standards.

Determine functional requirements

Non-standard high speed overhead doors can be customized according to different functional requirements. Enterprises should clarify the following points:

Opening and closing speed: Select the appropriate opening and closing speed according to the frequency of entry and exit to ensure efficient transportation.

Safety: Whether additional safety sensors or anti-collision devices are needed to protect workers and equipment.

Sound insulation performance: In noise-sensitive environments, you may need to choose a door with better sound insulation.

Wind and dust proof: If you are outdoors or in a windy environment, you need to consider the windproof performance of the door.

Budget and cost control

non-standard high speed automatic doors , companies should set a reasonable budget, understand the impact of different materials, functions and designs on costs, and ensure that the most appropriate solution is selected within the budget.

3. Customizable options

After clarifying the usage environment, functional requirements and budget, enterprises can further explore the following customization options:

Size customization

Size is the most basic customization option for non-standard automatic rolling door . Through precise measurement, you can ensure that the door body fits the space perfectly, avoiding improper installation that causes unsmooth opening and closing or loose sealing.

Material selection

Different materials can be selected according to the use environment and functional requirements. Common materials include:

Thickness of door curtain: Generally, the door curtain of high speed roller shutters is made of PVC material, which is generally used indoors. It has good wear resistance and impact resistance and is easy to clean. Its thickness can also be customized according to requirements.

PVC high speed roll up doors : generally there are three options: cold-rolled steel plate, SUS304 stainless steel, and aluminum alloy.

Cold-rolled steel plate: It can be used in general factory workshops and is more suitable for relatively dry places. It has a smooth surface , high strength and toughness . The advantage is that it is affordable and can be used in logistics distribution centers and warehouses.

Aluminum alloy: Suitable for places where higher strength and corrosion resistance are required, especially in the food processing and chemical industries.

Stainless steel: In extreme environments or places requiring hygiene, stainless steel is the preferred material as it has anti-corrosion and anti-rust properties .

Color and design

Although function is the primary consideration, the appearance design of the shutter door cannot be ignored. According to the brand image of the enterprise, you can choose the door body color that matches the corporate color to make it coordinate with the overall environment and enhance the corporate image.

Switching method

switch mode of non-standard high speed rolling doors can be selected according to the frequency of use and scene. Common driving modes include button switch, radar, geomagnetic, access control , etc. Button switch is more commonly used, while some exit channels, such as shipping back and forth, generally use geomagnetic switch, which will automatically open when the forklift approaches, which is convenient to use and greatly improves work efficiency.

Additional Features

For special needs, some additional functions can be added:

Safety device: infrared photoelectric, safety bottom edge, light curtain can be selected to protect personnel safety.

Transparent window design: Adding transparent windows to the door body can increase visibility and facilitate the passage of personnel and equipment.

Intelligent control system: The integrated intelligent control system can realize remote monitoring and management, improve management efficiency , and system linkage, which not only facilitates unified management of staff, but also improves work efficiency .

4. Avoid unnecessary waste

unnecessary waste in the customization process of non-standard plastic roll up door , companies can take the following measures

Fully communicate needs

Before customization, it is crucial to fully communicate with suppliers or manufacturers. Enterprises should describe the use environment, functional requirements and budget constraints in detail to ensure that the other party can accurately understand and make suggestions. At the same time, both parties need to clarify details such as delivery time and after-sales service to avoid waste of resources due to misunderstandings.

Design Review

Before finalizing the design, design review is an important step. Companies can ask suppliers to provide detailed design drawings and 3D models to visually check the fit and functionality of the door. This can identify potential problems before production and reduce rework and waste caused by improper design.

Small batch trial production

Before mass production, you can consider small batch trial production. This method can test the performance and adaptability of the door in actual use, discover and solve problems in time, and avoid inappropriate designs in the final product.

Consider maintenance and replacement

When designing and customizing non-standard F , it is very important to consider the later maintenance and replacement. Some complex designs may make later maintenance difficult and increase the cost of use. Therefore, choosing easy-to-maintain designs and materials can effectively reduce the maintenance cost in long-term use.

Choose a reputable supplier

Choosing a professional and reputable supplier can greatly reduce unnecessary waste. Reliable suppliers can not only provide high-quality products, but also provide professional pre-sales and after-sales services to help enterprises make wise decisions throughout the customization process.

In the modern fast-developing and competitive business environment, the design and customization of non-standard fast acting doors provide enterprises with tailor-made solutions to meet specific usage needs. By fully evaluating the usage environment, clarifying functional requirements, making a reasonable budget, and making appropriate customization choices, enterprises can obtain efficient, practical and personalized roll up fabric doors .

In the customization process, avoiding unnecessary waste is the key. Through full communication, design review, small batch trial production and selection of reputable suppliers, enterprises can ensure that the final rapid action door not only meets the needs, but also is efficient and reliable during use .